El-Exis SP

Hybrid injection moulding machines

El-Exis SP

Hybrid injection moulding machines

El-Exis SP

Hybrid injection moulding machines

El-Exis SP - Benchmark in High-Performance Fast-Cycling

The El-Exis SP sets tomorrow‘s standards of precision and speed. Extremely fast travel and injection cycles are easily achieved without sacrificing in precision and safety. For thin-walled and packaging parts with minimum tolerances, as well as, for fast-cycling and precision applications employing high injection pressures, and in each clamping force range from 1,500 to 7,500 kN. Integral to achieving this is the unique combination of electric and hydraulic drives. Independent control loops operating in parallel for the clamping unit, injection unit and secondary movements, allow the El-Exis SP to realise extremely fast, harmonic and consistent movement cycles.

El-Exis SP – the highlights:

  • El-Exis SP is a injection moulding machine with hybrid drive concept, optimised for extremely short cycle times and the shortest injection times.
  • El-Exis SP is the ideal machine for the application in the high end packaging production.
  • Due to its robust construction, El-Exis SP has a record of excellent long-term production – with minimum maintenance costs.
  • The integrated activeMotionControl drive technology ensures high dynamics, precision and availability for long-term, daily production.
  • The machine concept of El-Exis SP, is optimally designed for the high requirements in the packaging industry.
  • The optimised NC5 plus control allows easy and intuitive handling

    Envases CMF S.A. - El-Exis SP produces caps for Coca-Cola

    With an annual production of more than one billion parts, Envases CMF S.A., the largest packaging producer in Chile, sees itself as one of the leading domestic PET processors. A major milestone of the company’s success was its first-time investment in a cap production line featuring high-speed El-Exis SP injection moulding machines. read more

    El-Exis SP 300 2500 1 2 3 4 5 6 7 8
    El-Exis SP 300 2500 (backside) 1 2 3 4 5 6 7 8

    Clamping unit

    with frequency-controlled AC servo drive and hydrostatic transmission for dynamic acceleration of the 5-point double toggle.

    Non-contact stroke measuring system

    for maximum precision during injection, opening, closing and ejection.

    5-point double toggle

    with optimized kinematics and computer-optimized deceleration and acceleration profiles provides maximum precision and energy efficiency.

    Linear guidance as standard

    for the moving platen to ensure maximum precision, less mould wear and shorter cycle times.

    Active mould protection

    detects malfunctions across the entire opening and closing stroke of the clamping unit, response times are reduced to a minimum thanks to active deceleration.

    Reinforced machine base

    Accuracy, stability and minimum deflection of the machine base.

    Intuitive NC5 control

    with a process-oriented user interface for comfortable setup, monitoring and documentation.

    Servovalve

    for highly dynamic injection.

    Independent electric screw drive

    for parallel metering and a high metering capacity.

    Hydraulic central accumulator

    bladder accumulator for high injection capacity.

    Smaller hydraulic pump

    for loading the accumulator and for secondary movements, saves energy.

    Proportional valve

    for maximum dynamics and precision of secondary movements.

    Constant L/D ratio of the screw cylinder

    (20:1 and 25:1) for even melt homogeneity, good colour dispersion and trouble-free changeover of injection cylinders.

    Cylinder changing system

    with coded central connectors identifies the corresponding cylinder and adapts the process settings to the new screw diameter data.

    Wide delivery chute, open on three sides

    for flexible material flow and easy integration of downstream components.

    Independent servo drive

    for independent clamping movement.

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    Tutorial: Switch of the machine. Pre-cycle purging with the purging program
    Tutorial: Switch of the machine. Pre-cycle purging with the purging program Tutorial process
    Tutorial: Automatic mould height movement
    Tutorial: Automatic mould height movement Tutorial mould mounting
    Tutorial: Functions of the NC5 control unit
    Tutorial: Functions of the NC5 control unit Tutorial basic functions control unit
    Tutorial: Machine opimizing with activeAdjust
    Tutorial: Machine opimizing with activeAdjust Tutorial process
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    IntElect 100/Multi layer lens with activeDynamics Please vist our website:
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    El-Exis SP 200
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