El-Exis SP - Benchmark in High-Performance Fast-Cycling
The El-Exis SP sets tomorrow‘s standards of precision and speed. Extremely fast travel and injection cycles are easily achieved without sacrificing in precision and safety. For thin-walled and packaging parts with minimum tolerances, as well as, for fast-cycling and precision applications employing high injection pressures, and in each clamping force range from 1,500 to 7,500 kN. Integral to achieving this is the unique combination of electric and hydraulic drives. Independent control loops operating in parallel for the clamping unit, injection unit and secondary movements, allow the El-Exis SP to realise extremely fast, harmonic and consistent movement cycles.
El-Exis SP – the highlights:
El-Exis SP is a injection moulding machine with hybrid drive concept, optimised for extremely short cycle times and the shortest injection times.
El-Exis SP is the ideal machine for the application in the high end packaging production.
Due to its robust construction, El-Exis SP has a record of excellent long-term production – with minimum maintenance costs.
The integrated activeMotionControl drive technology ensures high dynamics, precision and availability for long-term, daily production.
The machine concept of El-Exis SP, is optimally designed for the high requirements in the packaging industry.
The optimised NC5 plus control allows easy and intuitive handling
Envases CMF S.A. - El-Exis SP produces caps for Coca-Cola
With an annual production of more than one billion parts, Envases CMF S.A., the largest packaging producer in Chile, sees itself as one of the leading domestic PET processors. A major milestone of the company’s success was its first-time investment in a cap production line featuring high-speed El-Exis SP injection moulding machines. read more
with frequency-controlled AC servo drive and hydrostatic transmission for dynamic acceleration of the 5-point double toggle.
Non-contact stroke measuring system
for maximum precision during injection, opening, closing and ejection.
5-point double toggle
with optimized kinematics and computer-optimized deceleration and acceleration profiles provides maximum precision and energy efficiency.
Linear guidance as standard
for the moving platen to ensure maximum precision, less mould wear and shorter cycle times.
Active mould protection
detects malfunctions across the entire opening and closing stroke of the clamping unit, response times are reduced to a minimum thanks to active deceleration.
Reinforced machine base
Accuracy, stability and minimum deflection of the machine base.
Intuitive NC5 control
with a process-oriented user interface for comfortable setup, monitoring and documentation.
for highly dynamic injection.
Independent electric screw drive
for parallel metering and a high metering capacity.
Hydraulic central accumulator
bladder accumulator for high injection capacity.
Smaller hydraulic pump
for loading the accumulator and for secondary movements, saves energy.
for maximum dynamics and precision of secondary movements.
Constant L/D ratio of the screw cylinder
(20:1 and 25:1) for even melt homogeneity, good colour dispersion and trouble-free changeover of injection cylinders.
Cylinder changing system
with coded central connectors identifies the corresponding cylinder and adapts the process settings to the new screw diameter data.
Wide delivery chute, open on three sides
for flexible material flow and easy integration of downstream components.